How Radiant Heat Works
The most important factor in a successful
wood flooring installation over radiant heat is a dry slab and a dry
subfloor. The only sure way to dry a slab and subfloor system is to turn
on the radiant heating system before installing the wood flooring. If
this isn't done, moisture left in the slab will enter the wood flooring
as soon as the heat is turned on. The result is floors that will expand,
contract, shrink, crack, cup and bow excessively. If the heat can't be
turned on, then everyone involved-down to the homeowner-should
understand and accept the compromises that will appear down the road.
Opinions on the amount of time required
vary widely. Some say the heating system should be turned on at least 72
hours before installation, with a preferred time of five to six days.
That assumes that the slab has been in place for at least 60 days. If
the slab is relatively new, the recommendation is to have the heating
system turned on for 30 to 60 days before installing wood floors. As
always, follow the recommendations of your wood flooring manufacturer.
Wood dries rapidly when the heat is first
turned on. It dries to a lower moisture content toward the end of the
heating season. When the radiant heat is turned off, moisture once again
starts to seep into the wood subfloor and radiant slab. Abruptly turning
on the radiant heat in the fall will subject wood flooring to rapid and
easily noticed movement: Evidence of this movement will be cupping or
crowning of the boards. Finally, shrinkage cracks will appear between
individual floor boards. Alternatively, gradually turning the heat on
before the first really cool day will begin the seasonal movement more
gradually. Thus, the movement of the floor will be much less noticeable.
As always, humidity controls can help offset flooring expansion and
contraction.
Not all species of wood are good
candidates for an installation over radiant heating. It's best to follow
the manufacturer's recommendation for a species' suitability over
radiant heat. When possible, choose a species that is known for its
stability. Quartersawn or rift-sawn flooring is preferable to plainsawn
in the search for stability. Strip flooring is also a better choice than
plank flooring, because narrow boards expand and contract less than wide
boards do. Using narrow boards also means there are more seams in a
floor to take up movement. Because of its dimensional stability,
laminated flooring is another good choice.
Radiant heating systems are currently
designed to run cooler than they did years ago, although water supplied
to the systems generally range from 90 degrees to 140 degrees. In years
past, when water temperatures exceeded 140 degrees, wood fibers were
repeatedly traumatized, causing stress fractures, gaps and twisting.
Repeated heating and cooling also broke down the adhesive that bonded
the hardwood to the slab.
But today, a set of thermostat controls
can help avoid those problems. It is recommended to have three
thermostats-one to control the tubing water supply temperature; one to
control the room temperature with different zone controls; and one for
outside the house. This three-thermostat system is kindest to wood
flooring, because it moderates the floor temperature. People tend to
crank up the heat when they're cold, but with three thermostats, the
system adapts itself to conditions both inside and out. The outside
thermostat gears up the system for the arrival of colder weather, and a
thermostat adjusting the control water temperature on the tubing will
keep the temperature at the homeowner's comfort level.
RADIANT HEAT INSTALLATIONS
With radiant heat, the heat source is
directly beneath the flooring, so the flooring may gain moisture or dry
out faster than a similar floor in a home with a conventional heating
system. Wood flooring can be installed over radiant heat as long as you
understand radiant heat and how it can impact wood flooring, what
precautions to take, and what type of wood flooring to use.
Styles of wood
flooring that are best for radiant heat installation are as follows:
Laminated/Engineered
Wood Flooring
- it is more dimensionally stable than solid wood flooring.
Floating Floors,
Laminated/Engineered or Solid
- tend to move as a unit to help accommodate moisture content changes.
Certain Species are known for their inherent
dimensional stability such as American Cherry, American walnut,
mesquite, teak and others. Other species such as maple and Brazilian
Cherry are unstable. see Wood Floor Species chart
Quartersawn
or Rift Sawn Wood Flooring
-are more dimensionally stable than plain sawn wood flooring. Narrow
boards- (2¼"[56.7mm] or less) are the best choice of solid wood
flooring over radiant heat.
Types of Installations
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Photo's courtesy of The
Hardwood Council © 1999
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GENERAL RADIANT HEAT INSTALLATION
GUIDELINES
To minimize the effect that rapid changes
in temperature will have on the floor, it is recommended that an outside
thermostat be installed. If one is not present, suggest to your customer
that this should be considered. Unlike conventional heating systems
whereby when it becomes cold, the heat is switched on, the radiant
systems work most effectively and with less trauma to the wood floor if
the heating process is gradual, based on small increment increases in
relation to the outside temperature.
Subfloor should have proper moisture test according to standards in the
trade.
A 6-8 mil polyethylene vapor barrier
should be installed over slab radiant heat systems. Tape all seams to be
sure the barrier is tight. To protect the barrier from rips, some
contractors lay 1/16" (1.5625mm) thick foam sheeting over the vapor
barrier.
When the slab has cured, turn the heat on
regardless of the season and leave it on for at least 5-6 days before
installation of the wood flooring.
The following installation systems can
be used successfully over radiant heat:
1. Glue down
2. Direct nail to subfloor
3. T & G direct nail to sleepers
4. Single layer of plywood on sleepers
5. Double plywood floating 6. Floating solid/clip
7. Floating engineered/laminated
1 - GLUE DOWN ENGINEERED/LAMINATED OR
PARQUET
(Limited borders, height can be kept to a minimum, can get some movement
on solid slab)
-Glue laminated flooring
-Install over approved sub-floor- Engineered/Laminated Unfinished/Prefinished/impregnated.
-Can be glued direct to approved subfloor. Glue direct is not
recommended on lightweight slab (less than 3,000 psi).
-The heating system has to be turned off before gluing.
-Use adhesive approved by the wood manufacturer.
-Maximum surface temperature - 85 degrees F (29.44 degrees C).
-Expect some heating season separations.
2 - DIRECT NAIL TO SUB-FLOOR
TYPE 1
-Heating tubes are stapled to the underside of the wood sub-floor,
between the floor joists. Must have an NWFA approved sub-floor for wood
flooring.
-Solid wood must be properly acclimated.
-Be sure nails are not so long as to penetrate the tubing.
-All other installation procedures are the same , Strip-Unfinished/
Prefinished - Solid.
TYPE 2
-A sandwich system, the pipes are laid between sleepers over an existing
wood sub-floor. A new wood sub-floor is then nailed to the sleepers.
-Must have an approved NWFA sub-floor for wood flooring.
-Solid wood must be properly acclimated.
-Be sure nails are not so long as to penetrate the tubing.
-All other installation procedures are the same ,Strip - Unfinished/
Prefinished - Solid
3 - T & G DIRECT NAIL TO SLEEPERS
-Must choose direction before sleepers are installed.
-Sleepers should be 2X4' or 2X3', Group 1 density pressure treated kiln
dried lumber, 12'(300mm) on center.
-Use 2 ¼" (56.25mm) widths or less for solid wood flooring.
-Solid wood must be property acclimated.
-Cannot use shorts.(18" or less pieces)
-Expect some heating season separations
-All other installation procedures are the same , Strip -Unfinished/
Prefinished - Solid.
4 - SINGLE LAYER OF PLYWOOD ON
SLEEPERS
(Allows for borders with T & G, increases 'R' factor, raises
finished floor height, makes nailing easier, can use shorter hardwood
lengths)
-Sleepers will be embedded in concrete with only tops showing.
-Install approved vapor barrier (6-8 mil polyfilm).
-Fasten plywood to sleepers according to NWFA guidelines , Strip
Unfinished/Prefinished - Solid.
-Creates a more level surface.
-Expect some heating season separations.
5 - DOUBLE PLYWOOD LAYER FLOATING WITH
T & G
(High 'R' value, can use borders, makes nailing easier, can use shorter
hardwood lengths) -Sleepers are unnecessary.
-Use NWFA approved subfloor guidelines for, Strip Unfinished/Prefinished
- Solid.
-Solid wood must be acclimated according to NWFA guidelines , Strip -
Unfinished/Prefinished - Solid.
6 - FLOATING SOLID WITH CLIPS
(Easy to install, more expensive, short stave construction, solid
floating, easy to remove e.g. leased rental space, slight noise
reduction) -Expansion and contraction is noticeable
. -Multi butt ends join together.
-Use an adhesive approved by the wood manufacturer for joints.
7 - FLOATING ENGINEERED/LAMINATED
(Easy to install, comes prefinished and unfinished, limits finished
height, slight noise reduction, "R' value increases) - Limits
expansion and contraction.
-No cracking when slab cracks.
-Multi butt ends join together.
-Use an adhesive approved by the wood manufacturer for joints.
Subfloor should be according to manufacturers recommendation ,
Engineered/Laminated -Unfinished/Prefinished/impregnated.